Automatic double layer down stacker could be able to complete board stacking, counting, batching, stacking and automatic transverse discharge etc. The basket is provided with balance weight to improve mechanical efficiency and reduce energy consumption. With high efficiency servo control, the running speed of basket could be improved, and the circulating period of stack changing is shortened. Thereby it can benefit high speed production and small orders.
Electric and pneumatic part
PHASE AC Servo Motor/Inovance servo motor
Shanghai Futian VF Motor
Pneumatic components from SMC, Air Tac
Actuation Part
High quality steel frames
Conveying rollers made of high-quality seamless steel tube, and subject to
dynamic balance checking;
Switzerland Rapplon conveying belt
Module conveyor belt imported from Denmark
Transmission Part
Imported synchronous belt transmission
HRB precision bearings
Imported coupling
Control Part
The control of ascending and descending the basket platform: Servo control
The control of conveying segment: Schneider frequency converter
Rear baffle positioning Control: servo control
Transverse discharge Control: Schneider VF control
Operation Monitoring: Schneider touch screen
Monitoring Control: Schneider PLC, Sick series sensor
Low-voltage Apparatus: Schneider
he upper and lower layer suspension basket stacker could operate for each layer to realize the
stacking of two specifications of boards.
The upper layer is consisted of five section conveyors and the lower layer is four sections. They are
controlled by frequency converter and could be synchronized with the production line automatically. The
speed could be automatically adjusted during stacking change and order change to ensure smooth and
reliable running.
The stacking is controlled by servo motor. The suspension basket could be run stably and boards are
stacked neatly.
With transverse discharge module belt structure, the boards could be automatically and transversely
discharged when a preset number is reached.
The back baffle is controlled by AC servo motor to complete automatic adjustment as per settings and
realize fast order change. The baffle could be automatically lifted or translated to realize multi-order
stacking.
Optical device of back baffle could actually measure board surface height.
Board-feeding section uses four groups of steel strip type reducing structure which cooperates with
vacuum absorbing belt conveying to ensure boards are stacked neatly; four groups of steel strip are
used for pressing paper to adjust pressing state automatically according to length of boards.
The rotary batch separating mandril is provided between section 1 and 2 to accurately count, batch
as per the sheet number set by system to ensure correct stacking.
The board conveying belt is guided by guide strip and easy to adjust and serve for a longer life.
The up and down stacker is equipped with color touching interface which is easy to operate.
Matching up the module conveying platform, the board stacks could be transported automatically and
fast to logistics wharfs.
